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While digital protocols are popular, single-channel analog conductivity sensors remain a staple in industrial automation due to their "zero-latency" performance and ease of troubleshooting. An analog sensor provides a continuous linear signal (often 4-20mA) to the controller, which is then translated into conductivity, resistivity, salinity, and TDS. This real-time data stream is essential for high-speed process control, such as detecting a leak in a heat exchanger or monitoring the output of a high-speed desalination unit. Because the signal is analog, it is less susceptible to the software "hangs" that can occasionally affect complex digital networks.
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The flexibility of the hardware allows for precise matching with the application's physical demands. For instance, in a high-pressure chemical line, a Titanium or Stainless Steel sensor rated for 0 to 17 bar ensures that the analog signal remains stable under mechanical stress. Meanwhile, the controller’s ability to switch display modes allows a technician to view TDS for environmental reporting or resistivity for ultra-pure water validation without changing the hardware. By combining a robust material choice—like ABS or PSS for chemical resistance—with a reliable analog output, facilities can build a monitoring system that is both cost-effective and highly responsive to changes in water chemistry.
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